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Case Study


To manage remaining useful life of a critical metallic force main, City of Cape Girardeau deploys SmartBall® as screening tool for condition assessment to identify gas pockets and high likelihood areas of internal corrosion.

Desktop studies commonly incorporate data such a pipe material, class, age, and failure history to assist in preliminary condition assessment programs without someone necessarily ever seeing the pipeline. Utilities often use desktop data as an initial step to help shape a management strategy.

For a higher level of condition assessment data, the health of a pipeline can be determined by combining desktop studies with an inline SmartBall leak and gas pocket survey, leading to focused test pits in areas where gas pockets indicate potential internal corrosion, the most common cause of ductile iron force main failure.

As proof of concept, Pure Technologies used the free-flowing SmartBall platform as part of a recent DIP force main condition assessment for City of Cape Girardeau, Missouri.

Project Details

SmartBall leak and gas pocket survey

Condition assessment aided by SmartBall gas pocket location

Field service verification

Ultrasonic Thickness (UT) Testing for structural evaluation

Remaining Useful Life (RUL) analysis

Pipe Material
Ductile Iron Pipe (DIP) HDPE
Inspection Length
3 miles (4.8 km)
20-in (500mm) & 24-in (600mm)
Transmission Type

Project Highlights

3 miles total distance inspected

26 gas pockets detected

5 pipes excavated, visually inspected and wall thickness measurements obtained

RUL data determined failures may occur within 2 years where gas pockets detected and 15 to 30 years where gas pockets were not present


The City of Cape Girardeau (Cape G) proactively manages 550 miles of water and wastewater pipelines for a population of nearly 40,000.

In January 2017, Cape G retained the services of Pure Technologies to field verify and further assess the condition of the Riverfront Force Main, a three-mile pipeline comprised of 20 and 24-inch ductile iron pipe (DIP), with a few replacement sections of HDPE.

Cape G had experienced a failure on Riverfront Force Main on the Memorial Day weekend of 2016. As the force main is relatively new (installed in 2000) and runs along the Mississippi River, the condition assessment of the non-redundant main was critical for the City.

What solutions did Pure Technologies and Cape G come up with to solve this challenge? Find out and explore the results we achieved together by downloading the full case study below.